Our Production Workflow

Conduct comprehensive market research and competitive analysis to define precise product positioning and technical specifications.
Develop detailed electrical schematics, mechanical structure designs, and perform critical component selection based on performance and reliability requirements.
Fabricate functional prototypes and conduct rigorous testing including safety compliance, performance validation, environmental stress screening (ESS), and reliability testing.
Secure necessary industry certifications (e.g., CE, FCC, UL, ISO) and finalize the technical solution for mass production.

Source and procure high-quality raw materials and components from qualified suppliers, adhering to strict incoming quality control (IQC) protocols.
Optimize production processes and establish Standard Operating Procedures (SOPs) for efficient manufacturing.
Prepare production lines, tools, and equipment, ensuring they are calibrated and maintained to meet production standards.
Conduct pilot runs to validate process parameters and product quality before full-scale production commences.

Execute automated or manual assembly processes in accordance with predefined SOPs and work instructions.
Implement Statistical Process Control (SPC) to monitor and control key production parameters, ensuring process stability and consistency.
Conduct in-process quality checks (IPQC) at critical stages to identify and rectify defects early in the production cycle.
Ensure efficient workflow and material handling to minimize lead times and maximize productivity.

Implement a three-tier quality inspection system: self-inspection by operators, mutual inspection among peers, and final inspection by qualified Quality Control (QC) personnel.
Perform comprehensive functional testing, electrical safety testing (e.g., hipot, insulation resistance), and performance characterization using specialized test equipment.
Conduct thorough visual and dimensional inspections to eliminate surface defects (e.g., scratches, burrs, uneven coloring) and ensure conformance to design specifications.
Verify compliance with all relevant certifications and standards (CE, FCC, ISO 9001), maintaining detailed inspection records for full traceability.
Classify non-conforming products for rework, repair, or scrapping, and conduct root cause analysis (RCA) to drive process optimization and prevent recurrence.

Select packaging materials tailored to product size, weight, and fragility (e.g., corrugated cartons, EPE foam liners, anti-static bags) to ensure transportation protection.
Execute pre-packaging cleaning and drying processes to remove dust, oil residues, or moisture, preserving product integrity.
Include standard accessories (user manuals, warranty certificates, installation tools) and seal packages with tamper-evident tape for security.
Print standardized labels containing product model, batch number, safety warnings (as applicable), and international shipping marks.
Conduct package validation tests (drop tests, compression tests) to verify resistance to transportation impacts and environmental factors.
Comply with international packaging standards (e.g., ISPM 15 for wooden packaging, UN 38.3 for lithium-ion battery products) to facilitate smooth customs clearance.

Validate customer order details, delivery addresses, and special requirements (e.g., expedited shipping, temperature control) for accuracy.
Customize specialized packaging solutions (shockproof, moisture-proof, anti-static) with necessary certifications for hazardous or high-value products.
Select optimal logistics channels (air, sea, land) based on delivery time, cost, and product characteristics, partnering with certified freight forwarders.
Provide real-time shipping tracking information to customers and monitor cargo status throughout the transportation cycle.
Confirm customer receipt and satisfaction, complete post-delivery follow-up, and document feedback for continuous service improvement.

Our Factory